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Automatic mechanical production line equipment for shisha charcoal
Author (Admin)
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) Posted at (2023/07/17)
The production of shisha carbon consists of two processes: formation and carbonization, including raw material and carbonization process, which are the two main aspects that determine the carbon quality. Zhengzhou Aoxing Heavy Machinery Co., LTD. Specialized in the development of high quality shisha carbon molding machine. Main products: toner forming machine, shisha carbon pressing machine, barbecue carbon forming machine, hydraulic type pressing machine, shisha carbon automatic production line, rotary type pressing machine, Shisha carbon forming machine, activated carbon production equipment, shredder, toner pressing machine and other mechanical equipment forming machine. Automatic hydraulic pipe, stable, reliable, easy to operate, simple, long service life, products meet export requirements. Product surface smooth, no adhesion, zero loss. It can also be used in chemical industry and various special industries. This process has obvious advantages in producing molding carbon, which completely overcomes the disadvantages of large investment, high cost and easy damage of key parts of screw molding machine. However, the quality of carbon products produced by this process is stable, with a wide range of products. Now, in addition to ordinary baked synthetic carbon and heated carbon, there are also induced charcoal and industrial carbon. The product quality is good, the output increases unceasingly; Future development trend. Molding machines are ideal production equipment. Users who buy technology from our company can learn and practice for free.
The current technical level, suitable for charcoal raw materials are sawdust, coconut shell, bamboo, and so on, the best hardwood materials. Some people say that the biological waste charcoal as raw materials, such as straw, shells and other living things, the effect is not hard materials good, because these materials themselves low carbon content, using a good process, made of carbon carbon content is not enough, too much ash. In terms of carbonization, raw materials should be completely carbonized at a high temperature of about 900℃ through the stage of dry distillation and pyrolysis, in which all combustible volatile components are removed to achieve an acceptable carbon level. At present, there are two completely different technology routes in the industry, one is carbonization after forming; It is very popular in the market and the products are everywhere. The other is to carbonize, and then to form. Because of technical limitations, many people don't understand. Its product price is high, benefit is good. There's no mass production in the market right now, so it's a great startup.
At present in charcoal industry, the former is widely used. Molding and carbonization after the technical route: first formed, carbonized, sawdust is a dry 6-12% of the water, and then by the system rod pressed into the diameter of 45 mm, about 30 cm long rod, raw materials stacking bar and then in the kiln, then cooling packaging. The current problems facing the industry are: high cost, low productivity and low profits, mainly due to the "molding, carbonization" technology route. First, raw materials are dried, which consumes labor, time and materials. Because the bar molding machine on the raw material humidity requirement is very high, the internal relative humidity is limited in 6 ~ 12%, so the material needs to dry. According to an experienced friend, to produce a ton of charcoal, the sawdust drying process takes two hours from 200 to 300 kilowatt-hours and 400 kilograms of coal. Secondly, molding machine propeller wear is serious, need 2-3 days once welding. Because sawdust is sticky at high temperature, it needs to be heated to the forming temperature to output a certain hardness and density of the bar, so the wear is very serious. Generally, it is not worth going out to repair and weld the propeller. Special welding equipment and welding industry need to be purchased to accomplish this, which also causes the increase of labor cost. Third, it takes 7 ~ 8 days for the raw material to be smoldering in the carbonized kiln. The technical master is highly dependent on the charcoal production, and the quality cannot be guaranteed. After the formation of carbon rods in the carbonization layer has gone through the process of over-drying, coking and pyrolysis, and the strong rod density is large, and the heating is slow. It needs to be heated slowly and heated slowly, otherwise it is easy to crack, break or even crush the rod. Because fashionable carbonization is a kind of natural smoldering type, not only to ensure enough carbonization temperature, need enough oxygen, but also to prevent excessive carbonization, burning into ash, need to control oxygen supply. This requires kiln owners to judge by experience when and how much oxygen will heat up quickly and when to control oxygen to heat up. Therefore, some experience cannot guarantee stability and depends too much on individuals.
According to the current situation and the above reasons, although the mechanism of charcoal industry sales hot, but the high cost, low profit, lack of advanced technology and process, leading to the development of the entire industry is still in the original stage, plus the workshop production mode is generally low. There is no led, brand, standardized production of advanced large enterprises in the industry. After the improvement of the process, the charcoal automatic mechanical production line equipment has become a charcoal industry in the broad prospect of products. At present, the price of high-quality carbon molding plant on the market is as high as 12,000 yuan/ton. Therefore, getting rid of the past production process and introducing new production technology can not only reduce the production cost of carbon, but also greatly improve the quality of products, thus generating huge profits.
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